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Motorized roller conveyor for transporting trays

Written on . Posted in Conveyor Systems.

We have designed this motorized roller conveyor for transporting trays, with stainless steel rollers (diameter of 50mm), chain transmission with motorisation. At the end of the roller conveyor there is a polythene guide for the stop and an elevator with transmission to direct the tray towards the PVC belt.

For building the structure we have used Alutec 45×90 and 18.5×180 aluminium profile, There are also manually adjustable extensions to resize the tray passage.

  • Motorized roller conveyor for transporting trays

  • Motorized roller conveyor for transporting trays

  • Motorized roller conveyor for transporting trays

  • Motorized roller conveyor for transporting trays

  • Motorized roller conveyor for transporting trays

ALUTEC GROUP DESIGN AND MANUFACTURE EVERY LINE AND EVERY PRODUCT, RESPONDING TO THE CUSTOMER NEEDS!

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Turning Mark

Written on . Posted in End of Lines Systems.

For our partner Mancini Enterprise, we have designed and assembled the supporting structure made of aluminium profiles that will accommodate a UV laser marking. The Turning Mark allows the perfect and repetitive marking of plastic and metal parts, thanks to the UV technology and the possibility to mark in 3D on a wide area of 330x330mm.

The pneumatic rotary table guarantees perfect repeatability of precision marking, on high production volumes. The machine works in masked time: while the operator is busy loading and unloading parts, the machine marks the parts inside the machine. It is thus possible to mark logos, barcode and alphanumeric datamatrix, so as to guarantee the traceability of the marked parts, in an Industry 4.0 perspective.

The structure is made of Alutec aluminium profiles, in particular 45×90, 45×45, 30×30, and is covered with Alubond panels. The laser moves vertically automatically by selecting the marking program (e.g. by reading the production batch barcode); movement is guaranteed by an Alutec axle and relative guides and recirculating skids.

The project, which is the result of the collaboration between Alutec and Mancini Enterprise, exploits the Keyence first level laser source.

  • Turning Mark

  • Turning Mark

  • Turning Mark

  • Turning Mark

  • Turning Mark

ALUTEC GROUP DESIGN AND MANUFACTURE EVERY LINE AND EVERY PRODUCT, RESPONDING TO THE CUSTOMER NEEDS!

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Cartesian Palletizer

Written on . Posted in Conveyor Systems, End of Lines Systems.

  • Alutec_Pallettizzatori2

  • Alutec_Pallettizzatori

The 4-axis Robot Palletiser is a compact and reliable solution with a small footprint and a 360° working area. It can work on several palletising or depalletising lines at the same time, and by using a single pick-up gripper it guarantees the required capacity and is able to meet multiple layout requirements.

Palletising patterns are created using a touch screen operating panel, and work programmes can be modified and created with extreme ease by the operator. The construction solution gives the robotic palletiser its special characteristics: 

  • Possibility of palletising from several pick-up points with products from different lines. 
  • Possibility of palletising also on pallets directly placed on the ground. 
  • Extremely reduced overall dimensions, which allow installation even in production areas where it would be impossible to position another type of palletiser.

Overall dimensions
The dimensions of the palletizer may vary depending on the packaging system, but its extreme flexibility allows installation even in confined spaces, respecting the most up-to-date safety standards imposed by the market.

Reducing accidents at work
Palletisers allow greater prevention of accidents in the workplace, since an operator has to lift heavy loads by stacking pallets, while maintaining the stability needed to protect the product from possible shocks or falls and respecting the health of workers.


  • Customised grippers

    By designing and installing a customized gripper on the palletiser, it is possible to make the machinery perfectly suited to the handling of the customer’s products.

  • Double gripper

    The addition of a second gripper to the palletizer, allows the handling of two products at the same time, increasing company productivity.

Customised grippers and Double gripper
(click on + for more informations)

Vacuum gripper

The vacuum gripper is one of the most used tools for industrial palletizing are extremely flexible and allow a variety of different products to be picked up safely without changing the machine. The gripping action is gentle and they can grip objects much faster than other gripper types.

Vacuum gripper
(click on + for more informations)

The pallet stacker/destacker is the ideal solution for storing or separating pallets in a simple, fast and effective way and can be customised according to pallet weight.
It is a modular stand-alone unit that adds efficiency to the pallet handling system by avoiding heavy lifting for the operator and can be ordered as a stand-alone version or integrated into an existing line.
The pallet stacker/destacker is an easy-to-use system that allows the user to set the number of pallets to be stacked or destacked in complete autonomy.

Conveyors

The palletiser is often associated with a conveyor belt or motorised roller conveyors. It is a very common method used to bring products in and out of the platform, where the machine picks up the goods.
This system streamlines the entire production process. All automatic palletisers are suitable for operating with different types of products such as cartons, cases and bundles. Each series of machines can integrate optional modules to achieve full plant automation: 

  • Pallet warehouse with manual or automatic loading
  • Interlayer warehouse with manual or automatic loading 
  • Possibility of self-programming 
  • Integrated software for mosaic configuration 
  • Remote assistance module and integrated camera

Se sei interessato ai nostri prodotti scarica il catalogo completo o compila la form per ricevere maggiori informazioni

Scarica il catalogo

Alutec Group progetta e realizza ogni linea ed ogni prodotto,
rispondendo alle esigenze del cliente!

Contattaci per maggiori informazioni

ALUTEC GROUP DESIGN AND MANUFACTURE EVERY LINE AND EVERY PRODUCT, RESPONDING TO THE CUSTOMER NEEDS!

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Motorised conveyor belts

Written on . Posted in Conveyor Systems.

For an international customer leader in machines for the wood processing , panels and plastic materials, we designed and realised motorised conveyor belts to complement their machines.

The production includes belts in different formats, resistant to abrasion and cut-resistant, antistatic and flexible. Even today we are ready to ship 4 more, with special packaging to preserve them during transport.

  • Motorised conveyor belts

  • Motorised conveyor belts

  • Motorised conveyor belts

ALUTEC GROUP DESIGN AND MANUFACTURE EVERY LINE AND EVERY PRODUCT, RESPONDING TO THE CUSTOMER NEEDS!

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Dynamic warehouse with machining station

Written on . Posted in End of Lines Systems.

The machine has been designed according to specific customer requirements, to store specific products manually and processed automatically by other machines.

It has been built with a frame made of ALutec profiles, chain conveyor with product storage pockets and relative centring device. Handler with Cartesian axes and gripper for picking up and positioning the product.

  • Dynamic warehouse with machining station

  • Dynamic warehouse with machining station

  • Dynamic warehouse with machining station

ALUTEC GROUP DESIGN AND MANUFACTURE EVERY LINE AND EVERY PRODUCT, RESPONDING TO THE CUSTOMER NEEDS!

CONTACT US FOR MORE INFORMATION

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Motorized conveyor belt with self-braking

Written on . Posted in Conveyor Systems.

We are now testing before delivery this system to our customer. This is a a motorized conveyor belt with self-braking, built with Aluflex components for channel 196mm, with steel chain with porters in aluminum and galvanised iron supports to contain the customer’s pieces.

We have also included a protective casing with manual lifting, safety micro and ground fixing to guarantee stability.

  • Motorized conveyor belt with self-braking

  • Motorized conveyor belt with self-braking

  • Motorized conveyor belt with self-braking

  • Motorized conveyor belt with self-braking

  • Motorized conveyor belt with self-braking

  • Motorized conveyor belt with self-braking

ALUTEC GROUP DESIGN AND MANUFACTURE EVERY LINE AND EVERY PRODUCT, RESPONDING TO THE CUSTOMER NEEDS!

CONTACT US FOR MORE INFORMATION

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Workbenches

Written on . Posted in Production Lines.

Projects made with components of the “Workbenches” and “Complementary elements” lines

Workbenches
and assembly lines

Thanks to the most complete range of high-quality accessories we are able to configure ergonomic and flexible workstations, we configure different solutions to suit the individual operator’s work requirement. The manufacturing principles and the essentiality of this technology allows to modify, remodel and adapt existing structures to new working needs that can appear in the future. We are able to create individual workstations or assembly lines integrated into production lines, which can be transformed and expanded at any time.

Organising work in a flexible and functional way, leads to a uniform flow of goods, fast transport of parts and materials and to increased productivity, especially in the metalworking industry, but also in the electronics, assembly and laboratory sectors.

Supplementary elements

The high quality of the components and the numerous customisation possibilities, guarantee an efficient and long-lasting solution.

Alutec aims to maintain a high level of user comfort by combining various details necessary for successful work, for example, sliding surfaces, hooks, ball bearings, roller guides and angular flanges can be ordered, which optimise freedom of movement, enhancing performance and productivity.

All the workbenches can be integrated with elements such as drawers, LED lights, neon, gaskets for stops to complete the workstations according to the various requirements.

  • All work benches can be integrated with complementary elements

    All work benches can be integrated with complementary elements

  • Construction of a two-station workbench with roller conveyors.

    Construction of a two-station
    workbench with roller conveyors.

  • Construction of a 4-station workbench with a conveyor belt for accumulating components.

    Construction of a 4-station workbench
    with a conveyor belt for accumulating components.

If you are interested in our products, download the complete catalog or fill out the form to receive more information

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ALUTEC GROUP DESIGN AND MANUFACTURE EVERY LINE AND EVERY PRODUCT, RESPONDING TO THE CUSTOMER NEEDS!

CONTACT US FOR MORE INFORMATION

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Cartesian Robot WRL300

Written on . Posted in Robots.

Robot cartesiano WRL300

Two more WRL300 robots ready for delivery, the smallest of the family, dedicated to dispensing glue, resin, silicone or other liquids.

At this stage, the robots are checked with the testing software for at least 8 hours before being packed and shipped to our customers.

All our robots are sold with ALPHA SW programming software, which is supplied ready for real time use

ALUTEC GROUP DESIGN AND MANUFACTURE EVERY LINE AND EVERY PRODUCT, RESPONDING TO THE CUSTOMER NEEDS!

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Complete line with pallet recirculation

Written on . Posted in Conveyor Systems.

For a company that produces aluminium parts for the automotive and telecommunications sectors, we created a complete line with pallet recirculation.

The entire line has a length of 12 metres. The customer will be integrating several work stations on the line. The dimensions of the aluminium pallet are 120x120mm, with a polyethylene coated base.

The line was built with a straight stainless steel slat chain, with a pneumatic elevator/descender system at the ends for pallet recirculation.

  • Linea completa per ricircolo pallet - FAIST

    Linea completa per ricircolo pallet – FAIST

  • Linea completa per ricircolo pallet - FAIST

    Linea completa per ricircolo pallet – FAIST

  • Linea completa per ricircolo pallet - FAIST

    Linea completa per ricircolo pallet – FAIST

  • Linea completa per ricircolo pallet - FAIST

    Linea completa per ricircolo pallet – FAIST

  • Linea completa per ricircolo pallet - FAIST

    Linea completa per ricircolo pallet – FAIST

  • Linea completa per ricircolo pallet - FAIST

    Linea completa per ricircolo pallet – FAIST

  • Linea completa per ricircolo pallet - FAIST

    Linea completa per ricircolo pallet – FAIST

  • Linea completa per ricircolo pallet - FAIST

    Linea completa per ricircolo pallet – FAIST

  • Linea completa per ricircolo pallet - FAIST

    Linea completa per ricircolo pallet – FAIST

  • Linea completa per ricircolo pallet - FAIST

    Linea completa per ricircolo pallet – FAIST

ALUTEC GROUP DESIGN AND MANUFACTURE EVERY LINE AND EVERY PRODUCT, RESPONDING TO THE CUSTOMER NEEDS!

CONTACT US FOR MORE INFORMATION

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Conveyor belt for the pharmaceutical sector – IMAGIMA

Written on . Posted in Conveyor Systems.

For an international packaging company, we designed and built a conveyor belt for the pharmaceutical sector, capable of transporting 25,000 pills per minute.

The elevator with a 30° incline receives the tablets in a stainless steel hopper, which are then transported to a height of 2.4 metres.
A subsequent integration by the customer arranges the pills in blisters which will then be heat-sealed.

Everything is made of electro-polished stainless steel, as required by the specifications of the pharmaceutical sector

  • Nastro di trasporto per settore farmaceutico - IMAGIMA

    Nastro di trasporto per settore farmaceutico – IMAGIMA

  • Nastro di trasporto per settore farmaceutico - IMAGIMA

    Nastro di trasporto per settore farmaceutico – IMAGIMA

  • Nastro di trasporto per settore farmaceutico - IMAGIMA

    Nastro di trasporto per settore farmaceutico – IMAGIMA

  • Nastro di trasporto per settore farmaceutico - IMAGIMA

    Nastro di trasporto per settore farmaceutico – IMAGIMA

  • Nastro di trasporto per settore farmaceutico - IMAGIMA

    Nastro di trasporto per settore farmaceutico – IMAGIMA

  • Nastro di trasporto per settore farmaceutico - IMAGIMA

    Nastro di trasporto per settore farmaceutico – IMAGIMA

ALUTEC GROUP DESIGN AND MANUFACTURE EVERY LINE AND EVERY PRODUCT, RESPONDING TO THE CUSTOMER NEEDS!

CONTACT US FOR MORE INFORMATION

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